SERVICES
Services Include:
( Note: These three features will be released in September '08. Meanwhile, visit locations page to view by county)
General Services OfferedServices are offered to local and out-of-state companies, with emphasis on Orange County, South Los Angeles-LA, North County San Diego and Riverside, CA. Services include:
- General • General machine shop services (CNC milling, CNC turning, CNC drilling, etc)
- Production • Machining (high-volume, 24-7 production runs), just-in-time delivery schedules
- Prototypes • Prototype machining supplier (rapid delivery, small runs, short lead time prototyping)
- Contract Projects • Contract machining (job shop and subcontracting)
- Contract Manufacturing • Contract manufacturer for electro-mechanical assembly and turnkey fabrication projects
CNC Machining Service Details
CNC Milling Services
- Large capacity milling (3D surface contouring / 4-axis and 5-axis CNC mills)
- Micro-Machining to tight tolerances (microns)
- CAD-CAM
CNC Turning
- Large capacity lathes/large chuck/large center to center turning
- High-precision lathe work and grinding for ultra-high tolerances
- Screw machines
Prototyping
- Prototypes and prototype tooling machinists
- Rapid prototyping and stereolithography equipment
- Precision prototyping (plastics, aluminum alloys, stainless steels, composites, ceramics...)
- Industrial design model making (foam and plastic presentation models)
- Short run, low volume manufacturing
Production Manufacturing Machine Shops
- High-volume/high-speed, CNC production machining, fully automated CNCs with automatic loaders
- 24-7 production capabilities
- Just in time option (for established customers)
- Sophisticated Quality Management System (QMS) and SPC methods
Composite Material Molds
- Three-dimensional machining of contoured surfaces/contouring
- 3D molds and composite material forms
- Layup tooling (lay-up tool fabrication) for carbon fiber, fiberglass, Kevlar and 3D assemblies
- Kellering/tracer milling of die blocks (tracers follow the counter on die models)
- Kellering Aid Use (model, skin, cast, template on hydro-tel for tracers)
Sheet Metal Working
- Working with annealed and cold rolled steel sheets
- Metal forming, sheet metal bending, flat, sheet or strip metal
- Brake: Bending brake and hydraulic press brake
- Low and high carbon steel working, heat treating and hardening
- Die cutting part shapes: Blanking, punching, cutting and shearing
- CMM Coordinate Measuring Machine / 3D xyz inspection
- Punch and die sets
- Laser cutting and laser welding
- General metalworking services
Specialty
- Wire EDM, laser cutting, CNC grinding, heavy duty CNC machining, contract machining, conventional machining, precision and micro-hole drilling, horizontal (milling and boring), lathe machining/turning and various other precision machining services
- Extrusion/extruding, an extrusion die manufacturing
- Fixtures and jigs
- Per ASTM Standards (American Standard of Testing and Materials)
- Per Geometric Tolerance and ISO drafting standards
Materials
- Exotic Metal Alloys (Hastelloy, Inconel, Monel, Titanium
- Advanced Materials and Composites ( Carbon Fiber and Kevlar Composites)
- Ceramics (aerospace parts, medical devices, military and semiconductor components)
- Aluminum alloys (aircraft, aerospace, industrial and commercial, 7075 and 6061-T6)
- Steels (hardened, high-carbon steel, 304, 302, 316 and 400 series stainless steels)
- Plastics (Delrin/Acetal, Lexan/polycarbonate, medical plastics, elastomers/rubber)
Engineering Services
- Design engineering, prototyping
- 2D & 3D mechanical design and drafting on SolidWorks, AutoCAD and ProE
- 3 Dimensional solid modeling/drafting (3 D draughting) services
- Degreed BSME mechanical engineers and BSEE electrical engineers
- Reverse Engineering
- New product development engineering services
- Inspection and Quality Control per MIL-1-45208A and ISO-9000/9001 standards
Welding
- Ferrous and non-ferrous metals, Arc welding, CO2 welding, MIG welding, spot welding and TIG welding, brazing and joining (steel and stainless steel, aluminum, exotic aerospace materials and alloys)
Finishing
- Electro-plating (nickel, chrome, etc), powder coating, anodizing, polishing and other finishing
California Southern California Locations Served: Orange County, CA based, serving Los Angeles (LA), Riverside CA, San Bernardino, San Diego County and Orange County (Anaheim, Fullerton, Brea, Irvine, Santa Ana, Costa Mesa, Huntington Beach, Long Beach and Newport Beach, Ca)
Industries and Components CNC machining of aerospace/aircraft components, military equipment, FDA-regulated medical devices and medical instruments and small/precision parts, automotive parts, industrial machinery, commercial products, metal die cast parts and castings, tools and die sets, injection molds, molded part rework and repair, bar and rod stock machined parts, miniature semiconductor and electronic parts, and micron-level small/precision biomedical parts, intricate machined parts, assemblies and mechanisms, government projects, top secret military equipment (top secret clearance for selected individuals), pneumatic and hydraulic components (valve blocks, valves, etc).
CNC Machine Shop
We serve as a contract machine shops offering both CNC and conventional machine shop services throughout Orange County, CA and Southern California. Staff includes CNC machinists, conventional machinists and mechanical engineers.
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